Application of MAGNAFLOC 10

MAGNAFLOC 10 is a high-performance anionic polyacrylamide flocculant widely used in solid–liquid separation processes across water treatment, mining, and industrial operations. Supplied as a dry, free-flowing powder, it is designed to deliver rapid floc formation, strong settling characteristics, and improved clarity of treated water. Due to its high molecular weight and optimized anionic charge density, MAGNAFLOC 10 effectively bridges fine suspended particles, forming large, dense flocs that are easy to separate by sedimentation, flotation, or filtration.

In municipal and industrial wastewater treatment, MAGNAFLOC 10 is commonly applied as a secondary or tertiary flocculant after coagulation. When used together with inorganic coagulants such as aluminum sulfate, ferric chloride, or polyaluminum chloride, it enhances the aggregation of colloidal particles that are otherwise difficult to settle. This results in faster clarification, reduced turbidity, and improved removal of total suspended solids (TSS). The use of MAGNAFLOC 10 also helps lower sludge volume, which reduces downstream handling, transport, and disposal costs.

A major application area for MAGNAFLOC 10 is sludge dewatering. In belt filter presses, centrifuges, and screw presses, the product conditions sludge by binding fine particles and releasing trapped water. This improves cake solids content and enhances filtration rates. As a result, treatment plants benefit from higher throughput, lower polymer consumption per ton of dry solids, and reduced energy usage. MAGNAFLOC 10 is particularly effective in treating inorganic-rich sludges, such as those generated from metal processing, mineral washing, and chemical manufacturing.

In the mining and mineral processing industry, MAGNAFLOC 10 plays a critical role in tailings thickening and clarification circuits. During ore beneficiation, large volumes of process water contain finely dispersed solids that must be separated before water reuse or discharge. MAGNAFLOC 10 promotes rapid settling of mineral fines, allowing for efficient thickener operation and improved overflow clarity. This supports water recycling within the plant, reduces freshwater consumption, and helps mining operations meet increasingly strict environmental regulations.

MAGNAFLOC 10 is also widely used in coal preparation plants, where it assists in the clarification of wash water and recovery of fine coal particles. By aggregating ultra-fine solids, the flocculant improves thickener performance and minimizes solid losses in overflow streams. This leads to higher coal recovery rates, reduced load on downstream filtration systems, and improved overall process efficiency.

In industrial effluent treatment, MAGNAFLOC 10 is suitable for a broad range of sectors, including steel, metallurgy, chemical processing, textiles, and food processing. Many industrial wastewaters contain negatively charged particles, such as clays, metal hydroxides, and organic residues, which respond well to anionic flocculation. MAGNAFLOC 10 helps remove these contaminants efficiently, ensuring compliance with discharge standards or enabling reuse of treated water in production processes.

Another important application is in papermaking and pulp processing, particularly in wastewater clarification. MAGNAFLOC 10 aids in the removal of fibers, fillers, and fines from white water and effluent streams. By improving solids capture, it reduces load on biological treatment systems and contributes to cleaner process water. This results in more stable plant operation and lower operating costs.

MAGNAFLOC 10 is also effective in clarifying raw water used for industrial supply. In surface water treatment, where suspended solids, silt, and organic matter are present, the product enhances settling and filtration efficiency. This is especially valuable in systems with fluctuating raw water quality, as MAGNAFLOC 10 provides consistent performance over a wide range of operating conditions.

From an operational perspective, MAGNAFLOC 10 offers flexibility and ease of use. It can be prepared as a dilute aqueous solution and dosed accurately using standard polymer make-down and dosing equipment. Proper dissolution and aging ensure maximum polymer activation, leading to stable and predictable performance. The optimal dosage depends on water chemistry, solids concentration, and process conditions, but in most cases only small quantities are required to achieve effective flocculation.

In summary, MAGNAFLOC 10 is a versatile anionic polyacrylamide flocculant with proven performance in wastewater treatment, sludge dewatering, mining, coal preparation, and various industrial applications. Its ability to rapidly form strong flocs, improve settling rates, and enhance solid–liquid separation makes it a reliable solution for operations seeking improved efficiency, reduced operating costs, and compliance with environmental standards.